Johnny

10/13/2015
Corpus Christi, TX

Position Desired

Industrial Engineering
Anywhere in TX
Yes

Resume

Industrial Engineer with Safety Background

OBJECTIVE
To add value to an organization that can use an accomplished industrial engineer who offers specialized know-how in coordinating cost reduction through method and ergonomic improvements, experience in both lean manufacturing and six sigma analyses, proven skills in project management, and extensive dealing with process flows, quality controls, capital expenditures, ergonomic assessments, and trouble-shooting electronic components.

EXPERIENCE
SAFETY ENGINEER, Series 0803: Grade 12, Corpus Christi Army Depot, Corpus Christi, Texas (May 2009 to Present: 40 hrs. Per week)
* Review equipment removal, relocation, and installation work package for complicate with federal and state regulation and applicable safe codes.
* Conducted equipment inspection and operating procedures prior to releasing equipment for production.
*Active member of the Voluntary Protection Program Safety Consult.
* Managed the ergonomics education center.
* Established procedure for delivering personal protection equipment directly to the cost centers.
* Supervised light duty personnel assigned deliver personal protection equipment directly to the cost centers.

ERGONOMIST, Congleton Consulting, College Station, Texas (July 2007 to May 2009: 40 hrs. per week).
Responsible for the assessment of administrative and industrial work area for ergonomic hazards.
* Establish a ergonomics education center were employees talk directly to an ergonomist and sign out ergonomic equipment for a trail use in their work area.
* Created and implemented an employee stretching program.
* Chaired the Ergonomics Subcommittee

MATERIAL INTEGRATOR, United Technologies, Sikorsky Aircraft, d.b.a., Stratford, Connecticut (September 2005 to July 2007: 40 hrs. per week).
Responsible for creating a Kanban system to support contractual hardware at the point of use from the UH-60 Pave hawk rotary-wing aircraft assembly line and component process shops which support both the UH-60 Pave hawk and Blackhawk rotary-wing aircraft.
* Established minimal monthly quantity to support assembly line and process shops Kanban systems using technical specifications, monthly production schedules, contractual quantities, and past sales data.
* Created databases to monitor monthly hardware sales, hardware specification changes, and warehouse inventory levels.
* Established re-order points for hardware used to supply Kanban systems.
* On-site co-ergonomist in charge of office work station ergonomics assessment and ergonomics training of office personnel.

INDUSTRIAL ENGINEER/ENGINEERING RESEARCH ASSOCIATE II, Texas Engineering Experiment Station, Texas Center for Applied Technology, d.b.a., San Antonio, Texas (May, 2004 to August 2005: 40 hrs. per week).
Principal engineer responsible for providing engineering and ergonomics support to the Lean Manufacturing office of the Corpus Christi Army Depot during their investigation of the processes involved in the repair/overhaul of the AH-64 Apache rotor head and CH-47 Chinook transmissions: Forward, Aft, and Combiner.
* Directed engineering staff in the gathering and analysis of rotor head and transmission components data.
* Created database for tracking parts through process shops.
* Developed Process Flow charts for the current repair/overhaul processes for each transmission component.
* Developed and presented Method Improvement presentation addressing ergonomic, safety, productivity, and industrial hygiene issues from video tape data gather during investigation of standard process time.
* Coordinate corrective actions to non-compliance with Department of Defense civil service employees (Engineering, Safety, and Industrial Hygiene).
* Perform and initiate production design/improvement process studies in support of Lean manufacturing initiatives (value stream analysis, rapid improvement events and post lean audits) including Six Sigma initiatives and shop layout.

INDUSTRIAL ENGINEER/ENGINEERING RESEARCH ASSOCIATE I, Texas Engineering Experiment Station, Texas Center for Applied Technology, d.b.a., San Antonio, Texas (June 2001 to May 2004: 40 hrs. per week).
Principal engineer responsible for providing engineering support to the Lean Manufacturing office of the Corpus Christi Army Depot during their investigation of the processes involved in the repair/overhaul compressor for the T700 engine.
* Directed engineering staff in the gathering and analysis of engine compressor components data.
* Pre-Lean analysis of shop processes: standard work, process flow, and equipment utilization.
* Documentation of problems with current processes.
* Developed recommendation on ways to improve production methods.
* Coordinate with appropriate parties (Engineering, Safety, and Industrial Hygiene) implementation of corrective actions.
* Developed and presented Method Improvement presentation addressing ergonomic, safety, productivity, and industrial hygiene issues from video tape data gather during investigation of standard process time.

INDUSTRIAL ENGINEER/ENGINEERING RESEARCH ASSOCIATE I, Texas Engineering Experiment Station, Texas Center for Applied Technology, d.b.a., San Antonio, Texas (June 2001 to May 2004: 40 hrs. per week).
Responsible for providing engineering support to the Lean Manufacturing office of the Corpus Christi Army Depot during their investigation of the processes involved in the cleaning, stripping, and preserving of the air frame for the UH-60 Blackhawk.
* Pre-Lean analysis of shop processes: standard work, process flow, and equipment utilization.
* Documentation of productivity, safety and non-compliance problems with current shop processes.
* Developed recommendation on ways to improve production methods
* Coordinate with appropriate parties (Engineering, Safety, and Industrial Hygiene) implementation of corrective actions.
Responsible for converting estimated labor time to engineer standard time
* Performed engineering time standards on various repairs for rotary aircraft components.
* Coordinated with CCAD personnel to schedule time studies.
* Developed and designed proper billing structure for various process shops.
* Calculated and gathered statistical data for feasibility studies.
* Coordinate with appropriate parties (Engineering, Safety, and Industrial Hygiene) implementation of corrective actions.
* Developed and presented Method Improvement presentation addressing ergonomic, safety, productivity, and industrial hygiene issues from video tape data gather during investigation of standard process time.
Special project: United States Army Aviation Recapitalization Forecast Model proposal
* Survey DLA staff and identify DLA interfaces and database
* Reviewed Integration Definition for Function Modeling (IDEF)
* Submit DLA interfaces and database findings to project leaders

MAINTENANCE ENGINEER, Voice Broadcasting, KTFA and KOLE, d.b.a., Beaumont, Texas (April 1998 to May 2001: 20 hrs. per week).
Responsible for the installation, repair, and calibration of all equipment involved in ...

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