Bill

8/4/2014
Unknown

Position Desired

Process Engineering
Anywhere in MA
Yes

Resume

SUMMARY OF QUALIFICATIONS
• Process Engineer with process development, project management, quality assurance, and laboratory management experience in coating, casting, heat treatment, and machining operations
• Six Sigma Green Belt with expertise in DOE, DMAIC, PFMEA, Lean, and a unique skill of applying statistical analysis to research and development projects
• Creative problem solver with an aptitude for identifying process-structure-property relationships

PROFESSIONAL EXPERIENCE
Engineering Experience
• Planned and executed large-scale DOEs for the commercialization of nano-structured coatings. Applied statistical data analysis to create control limits for key electrochemical variables. Identified process-structure-property relationships to relate measurable variables to performance criteria such as wear and corrosion. (Xtalic, 2011- Present)
• Developed several alloy electroplating systems from scratch. Entailed researching scientific literature, building electroplating hardware, sourcing raw materials, and carrying out several large-scale DOEs to determine optimal process parameters. (Modumetal, 2009-2011)
• Managed cast iron foundry metallurgy, including overseeing chemistry control, cost optimization of end products against commodity raw materials, failure analysis of non-conforming material, and leadership of Quality Improvement Team. (John Deere, 2005-2007)
• Directed induction heat treatment of micro-alloyed engine components. Included computer programming of automated machinery, cross-sectioning of parts, microscopic metallographic analysis, NDT of end product, and statistical process control of heat treatment and finishing operations. (John Deere, 2005-2007)
Quality Assurance Experience
• Controlled properties of Premium Quality titanium manufacturing for aerospace applications. Included ensuring strict adherence of VAR material to quality requirements, optimizing for downstream forging operations, training of production personnel, and audits of raw material suppliers. (ATI Wah-Chang, 2007-2009)
• As a Six Sigma Green Belt, employed data analysis in many facets of meta...

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