CURRICULUM VITAE
Name
: SANTOSH R. GAIKAR
Professional Experience
Company : 1)TOYO ENGINEERING.
8.5 Years Experince (From Oct-1996 To June-2005)
2)LG(GS) ENGINEERING AND CONSTRUCTION
Seoul,South Korea –1.5 year (June 2005-dec2006)
3) M W Kellogg , London,United Kingdom. 3 years. (2007-2010)
Designation : "Lead Process Engineer".
Total Experince 13.5 years.
Training Undergone •Plant Design System (From ROLTA India LTD.)
•Lotus Notes, ISO Awareness,Engineering work and Softwares viz. Line size 1.0,WSVMAIN,PUMPCALC.(From TOYO Engg. India LTD.)
•AutoCAD R12, R13,R14 (From Autodesk Inc.USA.)
•AutoPlant R13. (From KLG Systel India LTD.)
•Fire Fighting Trainning (From TOYO Engg. India LTD.)
•Smart Plant P&ID 4.2
•FlareNet for Flare Header Sizing.
PROJECTS HANDLED AS UNDER --REFINERY AND CHEMICALS (PROCESS ENGINEER)
No. Client Name Unit Name Capacity Licenser Work Description.
1
2.
3.
4.
Chambal Fertilizers & Chemicals Ltd.
Kota, Rajasthan
Year 1996-1998
Alberto Pasquilini Refinery,Brazil
Year 1999-2001
Alberto Pasquilini Refinery,Brazil
Year 2002
Alberto Pasquilini Refinery,Brazi
Year 2002
Urea
Delayed Coking Unit.
Hydrotreatment Unit.
H2S Removal/DEA
Unit.
1,175 MTPD
2000 m3/d
4000 m3/d
94 ton/d
Toyo Engineering
Corporation, Japan
Petrobas.Brazil.
Petrobas.Brazil.
Petrobas.Brazil. Detail Engineering
•Checking the consistency of process information/data as given in licensors package for various documents like design basis,PFD,Equipment datasheet,instrument data sheet,Electrical load list,P&ID Diagrams and process data and preparing data for detail engineering purposes.
•Design Basis.
•Process Description.
•Equipment Datasheets
Compressor,Heat Exchanger,Pumps,Tanks,Vessels etc..
•Process data for instruments.
Preparation of Instrument data sheets for various pressure,temperature etc. instruments.
Preparation of data for wake frequency.
Control valve data sheet.Interlock Description
Alarm set point list.
•Process data for piping.
Preperation of line shedule/line list.
Preparation of Pipe bonding Data.
Checking of plot plans and piping General arrangement drawings.Piping Element Data,Process Data for piping materials,Tie-In schedule.
•Preparation of Equipment List.
•Preparation,Revision And checking of Piping and Instruments Diagram,PFD,UFD,UBD.
•Process data for electricals.
Preparation of datasheet for hazardos area classification.
Preparation of process data for electricals.
Preparation of safety process datasheet.
HAZOP Study.
•Preparation /Review of equipment data sheets for compressors and blowers,heat exchangers,pumps,vessels and drums.
•Quality and ISO related work for ineternal and external audits.
•Inter department checks for various vendor information for electrical,instrument,mechanical,piping departments.
•Engineering Calulations.
Pump Calculations using PUMPCALC Ver. 1.0.
Line sizing,pressure drop calculations using LINESIZE Ver.2.0
Pressure safety valve calculations using
WSVMain.,Utility Calculations
Flare Header Calculations
•Process Simulation
Using Process Simulation software PRO-II
•Project Scheduling
project Execution Plan,Process Activities Schedule.
Preparation of Flushing plans
•Preparation of Operating manual.
•Quality and ISO related work for internal and external audits
5. Indian Oil Corp. Ltd.
Year 2003 Hydrocracker Unit 2000 m3/d UOP Plant Design System 2D&3D Modelling Proposal work.
6. Jubail United Ethylene Glycol
Year 2004 Ethylene Glycol Unit 10000 m3/d Stanadard Design Preparation Of Operating Maual for EOEG Plant.
Precommissioning,
Commissioning,
Plant Start-Up.
7. Hindustan Fertilizer,Haldia Division.
Year 2004 Coke Oven Gas-Ammonia 600 m3/d MW Kellog. Cost Estimation .
Proposal Work.
8. Deepak Fertilizers Co. Ltd.
Year 2004 Iso-Propyl alcohol 70000 MTPD UK Detail engineering work.
9. Oman Methanol
Year 2005 Methanol 3000 MTPD Man Ferrostal AG Detail Engineering Work.
10. Laffan Refinery-Qatar petroleum and Ras Gas at Doha Qatar.
Year 2005-2006 Unit1-Condensate Fractionation,
Unit2-Saturation Gas Plant
Unit3-
LPG drying
Unit4-Kerosene HydroTreating
Unit5-Hydrogen Production
Unit6-
Naphtha
HydroTreating
Unit7-
Amine Regeneration
166650 BPSD UOP,TECHNIP Review of Basic Engg. Package from Licensor.
Study of contract requirement.
Process Description
Process Flow Diagram Stream Data Checking and Material balance data Checking with PFD
Preparation of Design Basis.
Preparation and modification of Equipment List.
Veseel Hold Up and Vent Size
Overall Utility balance.
FlareHeader Sizing using FlareNet Software
Preaparation of PSV datasheets and PSV discharge Summary/Flare Load Summary.
Generation and modification of P & IDs, UFDs based on Basic Engg. Package during detail Engineering.
P&ID Screeining Meeting.
Material Selection Diagram Spec. Check
Hydraulics Calculations.
Preparation and review of Process data for Pumps, Heat Exchangers,Air Coolers, Columns,Compressors,Mixers Turbines, tanks, vessels, Package units Hydreogen Generation,LPG Dryer Package.
Preparation and review o...
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